COVID-19, the catalyst for change

COVID-19 has been extremely damaging to enterprise, in South Africa and all over the world. This was not the case for grinding, screening and separation options knowledgeable IMS Engineering, nevertheless.

“The virus has been our catalyst for change and has pushed us to re-evaluate the enterprise and to undertake and spend money on new applied sciences to beat the challenges related to distant operation – and in so doing, has pushed the corporate into a brand new period ”, MD PAUL BRACHER inform LAURA CORNISH.

THIS ARTICLE FIRST APPEARED IN ISSUE 2 OF THE AFRICAN MINE REVIEW 2, 2021
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IMS Engineering has at all times confirmed itself to be a solution-oriented firm, offering customized tools that’s designed and constructed to the particular necessities of particular person purposes. In 2020, this enterprise mannequin was enhanced as the corporate shortly launched and improved its expertise help providing. “We’ve got due to this fact achieved a file 12 months and we count on this success to speed up additional in 2021,” says Bracher.

Managing Director of IMS Engineering, Paul Bracher

Getting probably the most out of your machine

The expertise just isn’t new to IMS Engineering, notes the MD. The corporate launched its I-MOST (Built-in Monitoring Optimization Assist Applied sciences) system in the marketplace in 2018, which allows stakeholders to operationalize their tools knowledge to optimize its efficiency and effectivity with helpful data. Such a system offers helpful data when knowledge is correctly analyzed and quantified, permitting IMS Engineering to offer higher product help in actual time.

“It is the evaluation of this knowledge that basically reveals the worth of I-MOST and that is what now we have centered closely on in 2020,” Bracher reveals. Having invested in an information evaluation management room at its Spartan headquarters, managed with the help of a newly employed knowledge analyst, IMS Engineering now sees itself as a Fourth Industrial Revolution (4IR) chief in its operations. specialty areas.

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Nonetheless, the worth of this expertise nonetheless lies in its supply and execution. And whereas the corporate’s native service technicians perceive and embrace the advantages and options of I-MOST, the management room bridges the hole between on-site technicians and head workplace consultants who can remotely advise on machine efficiency and determine potential issues by means of fast knowledge evaluation evaluations.

“This can shortly enhance the experience of our total group and be sure that whereas many people could not have the ability to entry the location, we aren’t compromising our requirements and may in reality supply help a lot sooner than prior to now,” »Bracher strengths.

The I-MOST system focuses its efforts on the primary 4 pillars of Trade 4.0:

  • Large knowledge and analytics;
  • IoT, networks and safety;
  • Horizontal and vertical integration; and
  • Machine studying and AI.

The clever analytics platform, which allows tools house owners to remotely monitor their crucial belongings, has collected a substantial quantity of precise set up knowledge (over 2 billion knowledge factors) over the previous two years. ). Buying knowledge from distant places in Africa is a problem in itself, whereas guaranteeing the correct mediation of the big quantity of time-series knowledge with the intention to entry and course of it shortly is likely one of the greatest obstacles in the best way. knowledge science. I-MOST achieves this by means of a mixture of {hardware}, community protocols, and cloud providers. Knowledge ingestion is scalable to permit simultaneous administration of a large number of information streams.

Utilizing the in-depth data base supplied by IMS Engineering to interpret and extract significant and actionable outcomes, methodologies and algorithms to course of this uncooked knowledge have been developed. The outcomes of this processed knowledge present a deeper understanding of the tools and supply perception into its efficiency and effectivity.

As well as, the horizontal and vertical technical, operational and managerial integration of all enterprise models by means of accessibility to a real-time dashboard from anyplace on the planet and on any platform, permits purchasers to talk the identical language when discussing KPIs and to realize high-level perception into their primary capabilities.

The transparency of this knowledge permits extra productive actions from completely different organizational views. These customizable visualizations are the actual coronary heart of I-MOST as soon as all the information preparation is accomplished within the earlier phases.

Moreover, I-MOST makes use of machine studying methods to foretell crucial outages days and even weeks earlier than they happen, doubtlessly negating downtime and repair prices. The system alerts the client to a selected downside and, by means of a collaborative effort with IMS, is ready to determine and proper the issue prematurely.

“We are able to confidently say that we will predict the lifetime of our tools two to a few weeks prematurely. And in contrast to many techniques in the marketplace that produce false constructive outcomes, now we have thus far achieved 100% accuracy with our testing on this space, ”Bracher notes.

You see i see

Whereas the I-MOST system, now managed by a central management room, is a formidable providing in the marketplace, it’s not the one technological funding made by IMS Engineering in 2020.

The corporate’s capability to help purchasers remotely has been additional enhanced with the introduction of its I-CARE system – primarily a digital actuality mechanism that permits IMS Engineering workers to be on-site, with out ever go away his workplace.

“Because of the usage of a data-connected headset, we at the moment are in a position to see and transfer across the website with our clients. In doing so, we will information anybody to begin, function or preserve a machine. The mix of IMost and I-Care applied sciences permits us to simply and shortly determine product codes and supply detailed drawings and directions of every product – right down to element degree in order that we will put the plant again into service with out no compromise, ”emphasizes Bracher. .

In abstract, I-CARE:

  • Improves the frequency and high quality of communication;
  • Dramatically improves front-line failure response time and the accuracy of downside downside diagnostics;
  • Integrates weekly distant inspection data into improved preventive upkeep planning and stock availability for scheduled jobs; and
  • Ensures consistency of service no matter location – knowledgeable recommendation acquired through a specialist at head workplace and thru integration with I-MOST.

Giant-scale audits are required to make sure that every bit of kit bought by IMS Engineering and the components that make up that machine are recorded. This course of is effectively underway and might be accomplished in 2021. “The market will have the ability to maximize I-CARE in 2021 and really reap the advantages of what our complete expertise suite has to supply,” says Bracher.

The shortcoming to maneuver freely across the website, restricted by the well being and security implications of COVID-19, poses no problem to IMS Engineering. And regardless of the future, the corporate is provided to offer its clients with a technology-based resolution that reduces journey occasions over time and ensures “on-site” entry to its prime consultants.

The virus has undeniably pushed this firm into a brand new period – one which has shifted from a extra conventional product-driven enterprise to a knowledge-based enterprise – which in a short while has remodeled the corporate right into a place of nice. tools and supply service.


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